About breams

Baby Boomer generation. Integrator of the disconnected. Engineer, BMW motorcycle addict and Iron Butt enthusiast.

1983 BMW R80ST Install Side Covers & Muffler Heat Shield

When I got this bike I found the left side cover, but not the right. Bud Provin of The Nickwackett Garage offered to supply me a new right side cover at no cost in support of my project goal to auction this bike and donate all the proceeds to the Motorcycle Relief Project.

I wasn’t able to get an ST muffler, so I installed an R80 G/S muffler from Keihan Systems in the UK. They provide an adapter kit to mount the ST heat shield on the G/S muffler.

I also had to repair the original left side cover tabs as several were broken.

Here is the link to the documentation and the summary video of how I did this work.

VIDEO: 1983 BMW R80ST Install Side Covers & Muffler Heat Shield

Type 247 Podcast On R80ST Charity Rebuild Project

Folks,

Daren Dortin posted a podcast on his Type 247 podcast site about this project today. You can listen to it on either of these links. You can hear more about the charity, Motorcycle Relief Project, that I am going to contribute the proceeds of the auction of this bike to.

https://podcasts.apple.com/us/podcast/airhead-247-podcast-brook-reams-r80st-motorcyclerelief/id1612340502i=1000618880353

https://open.spotify.com/episode/1wlHuxQ7zOPLQgRnnsI5y7

1983 BMW R80ST Assemble & Install Gas Tank

This “project bike” came with it’s original gas tank. There was a small dent in the tank near the front and scraps and gashes in the paint. The inside red tank lining was in good condition. I had it repaired and repainted. I refurbished the gas cap, put on new BMW roundels, replaced the rear bracket that secures the tank to the spine tube and installed new fuel lines.

Here are some before and after pictures of the gas tank.

Original Gas Tank Condition

Original Gas Tank Condition

Original Gas Tank Condition

Original Gas Tank Condition

Original Gas Tank Condition

Original Gas Tank Condition

Dent In Front Of Original Gas Tank

Dent In Front Of Original Gas Tank

R80ST Painted Gas Tank

R80ST Painted Gas Tank

R80ST Painted Gas Tank

R80ST Painted Gas Tank

R80ST Inside Gas Tank

R80ST Inside Gas Tank

Here it is installed on the bike.

Gas Tank Installed

Gas Tank Installed

Gas Tank Installed

Gas Tank Installed

This is a link to the documentation of how I did this work and a summary video of the procedure.

VIDEO: 1983 BMW R80ST Assemble & Install Gas Tank