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Brook's Airhead Garage

by Brook Reams

Brook's Airhead Garage

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Published January 19, 2012 at 1000 × 288 in cropped-IMG_28421.jpg

http://brook.wordpress.reams.me/files/2012/01/cropped-IMG_28421.jpg

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Recent Posts

  • 1983 R80ST Break-In Riding Log & BMW MOA Foundation Raffle Info
  • 1975 R75/6 Install Sienbenrock 1000cc Upgrade Kit
  • 1983 BMW R80ST Project Complete
  • 1983 BMW R80ST Assembly From The Frame Up
  • 1983 BMW R80ST Install Side Covers & Muffler Heat Shield

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Pages

  • About Me
  • Airhead Electrical Systems
    • Electrical Basics
    • /5 Series Circuits
    • /5 Series Electrical Components
    • /6 Series, 1975-76 Circuits
    • /6 Series, 1975-76 Electrical Components
    • /7 Series, 1977 R100RS Circuits
  • Airhead Special Tools
  • BMW Motorcycle Projects
    • Restoration Resources
    • 1973 BMW R75/5 Rebuild: Project Index
      • 00 BMW 1973 R75/5 Planning the Build
      • 00 BMW 1973 R75/5 “Grover’s” First Engine Start
      • 00 BMW 1973 R75/5 Final Assembly
      • 00 BMW 1973 R75/5 General Teardown
      • 11 BMW 1973 R75/5 Install Engine Top End
      • 11 BMW 1973 R75/5 Install the Engine In the Frame
      • 11 BMW 1973 R75/5 Measure Cylinders and Install Pistons & New Rings
      • 11 BMW 1973 R75/5 Refinish Cylinders and Refinish & Rebuild Heads
      • 11 BMW 1973 R75/5 Remove & Install Flywheel, Replace Rear Main Seal, Oil Pump Cover & Cover O-Ring
      • 11 BMW 1973 R75/5 Replace Cam Shaft Seal
      • 11 BMW 1973 R75/5 Replace Front Crankshaft Seal
      • 11 BMW 1973 R75/5 Replace Oil Pan Gasket, Clean Oil Pickup
      • 11 BMW R75/5 Repair Stripped Cylinder Stud Threads
      • 12 BMW 1973 R75/5 Install Spark Plug Wires
      • 12 BMW 1973 R75/5 Replace Alternator Brushes, Paint Starter Motor
      • 13 BMW 1973 R75/5 Install Carburetors and Cables
      • 13 BMW 1973 R75/5 Rebuild & Refinish Bing Type 64/32 Carburetors & Karcoma Petcocks
      • 18 BMW 1973 R75/5 Install Exhaust System
      • 21 BMW 1973 R75/5 Install New Clutch
      • 21 BMW 1973 R75/5 Remove and Inspect Clutch
      • 23 BMW 1973 R75/5 Install the Transmission
      • 23 BMW 1973 R75/5 Refinish Transmission
      • 31 BMW 1973 R75/5 Install and Align Front Forks
      • 31 BMW 1973 R75/5 Rebuild Front Forks
      • 31 BMW 1973 R75/5 Remove & Install New Steering Head Bearings
      • 32 BMW 1973 R75/5 Repair Stripped Thread in Handlebar Control
      • 33 BMW 1973 R75/5 Install Swing Arm and Rear Drive
      • 33 BMW 1973 R75/5 Refinish Rear Drive
      • 33 BMW 1973 R75/5 Refinish Rear Shocks
      • 33 BMW 1973 R75/5 Remove & Install New Swing Arm Bearings
      • 34 BMW 1973 R75/5 Install Front Brakes
      • 34 BMW 1973 R75/5 Install Rear Brakes
      • 36 BMW 1973 R75/5 Refinish Wheels, Install New Spokes, Repair Spun Wheel Bearing
      • 46 BMW 1973 R75/5 Assemble Windjammer II Fairing
      • 46 BMW 1973 R75/5 Install Rear Sub-Frame, Shocks, Key Lock & Seat Latch
      • 46 BMW 1973 R75/5 Repair Windjammer II Fairing, Strip Paint
      • 51 BMW 1973 R75/5 Paint Engine Badge
      • 51 BMW 1973 R75/5 Paint Pinstripes
      • 51 BMW 1973 R75/5 Paint Side Cover Stripes
      • 51 BMW 1973 R75/5 Paint the Tank, Fenders, Fairing and Tail Light
      • 51 BMW 1973 R75/5 Powder Coating
      • 51 BMW 1973 R75/5 Preparing Fenders & Tank for Painting
      • 51 BMW 1973 R75/5 Refinish Steering Damper Knob
      • 51 BMW 1973 R75/5 Refinish the Header Pipes
      • 51 BMW 1973 R75/5 Refinishing Techniques
      • 51 BMW 1973 R75/5 Repair Clear Coat Sand Through
      • 51 BMW 1973 R75/5 Repair Paint on Headlight Shell and Switch Housing
      • 51 BMW 1973 R75/5 Setting Up A Paint Booth & Paint Equipment
      • 61 BMW 1973 R75/5 Install Electrical System
      • 61 BMW 1973 R75/5 Remove Wire Harness and Electrics
    • 1975 R75/6 Rebuild: Project Index
      • 11 BMW 1975 R75/6 Replace Crankshaft Rear Oil Seal, Oil Pump Cover & O-ring
      • 11 BMW 1975 R75/6 Replace Timing Chain, Crankshaft Sprocket, Nose Bearing
      • 21 BMW 1975 R75/6 Remove, Refurbish, Install Clutch
      • 34 BMW 1975 R75/6 Rebuild Master Cylinder & Disk Caliper
      • 61 BMW 1975 R75/6 Install Wiring Harness
      • 61 BMW 1975 R75/6 Replace Left Side Handlebar Control Switch
    • 1977 BMW R100RS Rebuild: Project Index
      • 00 BMW 1977 R100RS Pre-Build Inspection and Project Plan
      • 00 BMW 1977 R100RS Assembling The Bike From the Frame Up
      • 00 BMW 1977 R100RS Update after 4,400 Miles
      • 11 BMW 1977 R100RS Install Connecting Rods and Assemble Top End
      • 11 BMW 1977 R100RS Remove Pistons, Connecting Rods & Inspect
      • 11 BMW 1977 R100RS Replace Rear Main Seal & Oil Pump Cover O-Ring
      • 11 BMW 1977 R100RS Replace Rocker Needle Bearings, Remove Valves & Inspect
      • 11 BMW 1977 R100RS Replace Timing Chain, Crankshaft Timing Gear & Nose Bearing
      • 12 BMW 1977 R100RS Changes To Ignition For Dual Plug Heads
      • 12 BMW 1977 R100RS Install Dyna III Electronic Ignition-Refurbish Automatic Timing Unit (ATU)
      • 12 BMW 1977 R100RS Refurbish & Rebuild Starter Motor
      • 12 BMW 1977 R100RS Replace Engine Electrical Components
      • 13 BMW 1977 R100RS Rebuild & Refinish Bing Type 94/40 Carburetors
      • 21 BMW 1977 R100RS Remove, Refurbish, Install Clutch
      • 23 BMW 1977 R100RS Remove, Disassemble and Inspect Transmission
      • 23 BMW 1977 R100RS Transmission Refresh and Assembly
      • 31 BMW 1977 R100RS Install Steering Stem, Front Forks, Telefix Fork Brace and Toaster Tan Top Brace
      • 31 BMW 1977 R100RS Remove Front Forks, Handle Bars, Steering Stem, Fork Lock
      • 31 BMW 1977 R100RS Replace Steering Head Bearings, Rebuild Front Forks
      • 33 BMW 1977 R100RS Install Drive Shaft & Swing Arm Bearings
      • 33 BMW 1977 R100RS Remove Drive Shaft & Swing Arm Bearings
      • 34 BMW 1977 R100RS Rebuild and Restore Front Disk Brakes & Master Cylinder
      • 36 BMW 1977 R100RS Wheel Bearings-Replace & Adjust Preload
      • 46 BMW 1977 R100RS Assemble Fairing, Dash, Instruments and Windscreen
      • 46 BMW 1977 R100RS Check If Frame Is Bent
      • 46 BMW 1977 R100RS Remove, Disassemble Body Work
      • 46 BMW 1977 R100RS Repair Fairing Panels & Side Covers
      • 52 BMW 1977 R100RS Assemble and Install Seat and Cowl
      • 61 BMW 1977 R100RS Refurbish and Install Wiring & Electrical Components
      • 61 BMW 1977 R100RS Remove Wiring Harness, Instruments & Electrical Components
    • 1983 BMW R100RS To RT Build: Project Index
      • 00 BMW 1983 R100RS To RT Pre-Build Inspection & Project Plan
      • 00 BMW 1983 R100RS Disassembly Down To The Frame
      • 00 BMW 1983 R100RS To RT Assembly From The Frame Up
      • 00 BMW 1983 R100RS To RT Break-In And Shake Down Log
      • 00 BMW 1983 R100RS To RT Project Complete Overview
      • 11 BMW 1983 R100RS Diagnose Intermittent Low Oil Pressure Light
      • 11 BMW 1983 R100RS First Engine Start
      • 11 BMW 1983 R100RS Install Connecting Rods & Cam Followers
      • 11 BMW 1983 R100RS Install Crankshaft Sprocket, Nose Bearing, Timing Chain, Front Main Seal, Inner Timing Cover
      • 11 BMW 1983 R100RS Install Crankshaft, Adjust End Float, Install Camshaft
      • 11 BMW 1983 R100RS Install Engine in Frame
      • 11 BMW 1983 R100RS Install Engine Top End
      • 11 BMW 1983 R100RS Install Push Rod Tubes & Head Studs
      • 11 BMW 1983 R100RS Install Rear Main Seal, Oil Pump Cover & O-ring
      • 11 BMW 1983 R100RS Install The Flywheel
      • 11 BMW 1983 R100RS Remove & Inspect Oil Pump
      • 11 BMW 1983 R100RS Remove Camshaft and Crankshaft
      • 11 BMW 1983 R100RS Remove Connecting Rods
      • 11 BMW 1983 R100RS Remove Engine Top End
      • 11 BMW 1983 R100RS Remove Flywheel & Rear Main Seal
      • 11 BMW 1983 R100RS Remove Push Rod Tubes & Head Studs
      • 11 BMW 1983 R100RS Remove Timing Chain, Crankshaft Nose Bearing & Sprocket
      • 11 BMW 1983 R100RS Remove Valves & Inspect Heads
      • 11 BMW 1983 R100RS Replace Oil Pan & Oil Pump Suction Flange Gaskets, Get Oil Pan Mating Surface Flat
      • 11 BMW 1983 R100RS Shim Oil Filter Canister, Install Oil Cooler & Filter
      • 12 BMW 1983 R100RS Check Diode Board, Replace Rubber Mounts
      • 12 BMW 1983 R100RS Install EME 400 Watt Charging System
      • 12 BMW 1983 R100RS Install EME Optical-Electronic Ignition System
      • 12 BMW 1983 R100RS Remove Diode Board, Alternator & Electronic Ignition Sensor
      • 12 BMW 1983 R100RS Replace Alternator Brushes
      • 13 BMW 1983 R100RS Install Carburetors, Cables and Air Box
      • 13 BMW 1983 R100RS Remove Carburetors & Air Box
      • 13 BMW 1983 R100RS Rebuild Bing 94/40 Carburetors & Karcoma Petcocks
      • 13 BMW 1983 R100RS Update Pulse Air System
      • 18 BMW 1983 R100RS Install Exhaust System
      • 18 BMW 1983 R100RS Remove Exhaust System
      • 21 BMW 1983 R100RS Install Clutch
      • 21 BMW 1983 R100RS Remove Clutch
      • 23 BMW 1983 R100RS Assemble Transmission
      • 23 BMW 1983 R100RS Disassemble Transmission
      • 23 BMW 1983 R100RS Install Transmission
      • 23 BMW 1983 R100RS Rebuild Transmission Input & Intermediate Shafts
      • 23 BMW 1983 R100RS Rebuild Transmission Output Shaft
      • 23 BMW 1983 R100RS Rebuild Transmission Shift Cam Assembly
      • 23 BMW 1983 R100RS Remove Transmission
      • 31 BMW 1983 R100RS Install and Align Front Forks
      • 31 BMW 1983 R100RS Install Toaster Tan Top Fork Brace
      • 31 BMW 1983 R100RS Rebuild Forks With Race Tech Cartridge Emulators
      • 31 BMW 1983 R100RS Remove Front Suspension Components
      • 31 BMW 1983 R100RS Replace Fork Seals, Install Slider Dust Covers
      • 31 BMW 1983 R100RS Replace Steering Head Bearings
      • 32 BMW 1983 R100RS Install Steering Damper Mechanism
      • 32 BMW 1983 R100RS Install Handlebar Perch Assemblies
      • 32 BMW 1983 R100RS Remove Steering Components
      • 32 BMW 1983 R100RS Replace Choke and Throttle Cables
      • 33 BMW 1983 R100RS Install Drive Shaft
      • 33 BMW 1983 R100RS Install Swing Arm and Rear Drive
      • 33 BMW 1983 R100RS Install Swing Arm Bearings
      • 33 BMW 1983 R100RS Remove Drive Shaft
      • 33 BMW 1983 R100RS Remove Rear Wheel, Rear Drive, Shocks & Swing Arm
      • 33 BMW 1983 R100RS Remove Swing Arm Bearings
      • 34 BMW 1983 R100RS Disassemble, Inspect & Rebuild Brembo Brake Calipers
      • 34 BMW 1983 R100RS Disassemble, Inspect & Rebuild Master Cylinders
      • 34 BMW 1983 R100RS Install Front Brake System
      • 34 BMW 1983 R100RS Install Rear Brake System
      • 34 BMW 1983 R100RS Remove Brake System
      • 34 BMW 1983 R100RS Remove, Refinish, Install Disk Brake Rotors
      • 36 BMW 1983 R100RS Replace Wheel Bearings
      • 46 BMW 1983 R100RS Install Center And Side Stands
      • 46 BMW 1983 R100RS Install Rear Fender Assembly
      • 46 BMW 1983 R100RS Remove Fairing, Dash, Volt Meter, Clock, Ignition Switch
      • 46 BMW 1983 R100RS Remove Rear Fender Assembly
      • 46 BMW 1983 R100RS Repair Broken Sub-Frame Side Cover Tabs
      • 46 BMW 1983 R100RS Repair Panniers & Plastic
      • 46 BMW 1983 R100RT Assemble And Install Fairing & Windscreen
      • 46 BMW 1983 R100RT Install Cloth Fairing Pockets
      • 51 BMW 1983 R100RS Install Fork and Seat Locks
      • 51 BMW 1983 R100RS Pinstriping
      • 51 BMW 1983 R100RS Remove Fork & Seat Locks
      • 51 BMW 1983 R100RS Repair, Refinish, Paint
      • 52 BMW 1983 R100RS Assemble And Install Seat Cowl & Seat
      • 52 BMW 1983 R100RS Remove Seat and Seat Cowling
      • 52 BMW 1983 R100RS Reupholster Seat & Add Back Rest
      • 61 BMW 1983 BMW R100RS To RT Replace Main Wiring Harness
      • 61 BMW 1983 R100RS Diagnose and Repair Starter & Neutral Switch Problem
      • 61 BMW 1983 R100RS Remove Electrical System
      • 61 BMW 1983 R100RS To RT Install Electrical System
      • 61 BMW 1983 R100RS To RT Lengthen Handlebar Switch Wires
      • 61 BMW 1983 R100RS To RT Routing Main Wiring Harness
      • 61 BMW 1983 R100RT Install Electrical Accessories & Farkles
      • 62 BMW 1983 R100RS Repair Instrument Circuit Board Foil
    • 1983 BMW R80ST Charity Rebuild: Project Index
      • 00 BMW 1983 R80ST Pre-Build Inspection and Project Plan
      • 00 BMW 1983 R80ST Disassembly Down To The Frame
      • 00 BMW 1983 R80ST Assembly From The Frame Up
      • 00 BMW 1983 R80ST Project Complete Overview
      • 00 BMW 1983 R80ST Break-in Log & BMW MOA Foundation Raffle Info
      • 11 BMW 1983 R80ST Remove Engine Top End & Cam Followers
      • 11 BMW 1983 R80ST Remove Engine From Frame
      • 11 BMW 1983 R80ST Remove Flywheel
      • 11 BMW 1983 R80ST Install Flywheel
      • 11 BMW 1983 R80ST Replace Rear Main Seal
      • 11 BMW 1983 R80ST Remove, Inspect, Install Oil Pump
      • 11 BMW 1983 R80ST Replace Timing Chain, Crankshaft Sprocket & Nose Bearing
      • 11 BMW 1983 R80ST Replace Connecting Rod Crankshaft Bearings
      • 11 BMW 1983 R80ST Replace Oil Pan & Oil Pump Suction Flange Gaskets
      • 11 BMW 1983 R80ST Cylinder Measurements & Honing
      • 11 BMW 1983 R80ST Replace Push Rod Tubes
      • 11 BMW 1983 R80ST Install Engine In The Frame
      • 11 BMW 1983 R80ST Install Engine Top End
      • 11 BMW 1983 R80ST First Engine Start
      • 12 BMW BMW R80ST Remove And Test Starter Motor
      • 12 BMW 1983 R80ST Remove Alternator, Diode Board & Electronic Ignition Sensor
      • 12 BMW 1983 R80ST Install Alternator, Diode Board & Electronic Ignition Sensor
      • 13 BMW 1983 R80ST Remove Air Box & Pulse Air System
      • 13 BMW 1983 R80ST Rebuild, Refinish Carburetors
      • 13 BMW 1983 R80ST Install Carburetors, Cables, Air Box
      • 16 BMW 1983 R80ST Assemble & Install Gas Tank
      • 18 BMW 1983 R80ST Install Exhaust System
      • 21 BMW 1983 R80ST Remove Clutch
      • 21 BMW 1983 R80ST Install Clutch
      • 23 BMW 1983 R80ST Remove Transmission
      • 23 BMW 1983 R80ST Disassemble, Rebuild, Assemble Transmission
      • 23 BMW 1983 R80ST Install Transmission
      • 31 BMW 1983 R80ST Remove Front Suspension
      • 31 BMW 1983 R80ST Rebuild Front Forks
      • 31 BMW 1983 R80ST Replace Steering Head Bearings
      • 31 BMW 1983 R80ST Install-Align Front Forks & Toaster Tan Top Brace
      • 32 BMW 1983 R80ST Install Handlebars, Instruments, Dash
      • 33 BMW 1983 R80ST Remove Rear Drive, Swing Arm, Monoshock
      • 33 BMW 1983 R80ST Remove & Install Drive Shaft
      • 33 BMW 1983 R80ST Replace Swing Arm Bearings
      • 33 BMW 1983 R80ST Rebuild Rear Drive
      • 33 BMW 1983 R80ST Install Swing Arm, Rear Drive, Monoshock
      • 34 BMW 1983 R80ST Rebuild Front Brake Caliper
      • 34 BMW 1983 R80ST Install Front Brake
      • 34 BMW 1983 R80ST Install Rear Brake
      • 36 BMW 1983 R80ST Replace Wheel Bearings & Set Bearing Pre-Load
      • 36 BMW 1983 R80ST Refinish, Lace & True Wheels
      • 46 BMW 1983 R80ST Remove Center Stand, Crash Bars and Side Stand
      • 46 BMW 1983 R80ST Install Crash Bars, Side And Center Stand
      • 46 BMW 1983 R80ST Install Fenders
      • 46 BMW R80ST Install Side Covers & Muffler Heat Shield
      • 51 BMW 1983 R80ST Repair, Refinish & Paint
      • 51 BMW 1983 R80ST Refinish Aluminum Engine Block
      • 61 BMW 1983 R80ST Remove Electrical System
      • 61 BMW 1983 R80ST Install Electrical System
    • 2004 BMW R1150GS Fuel Pump & Filter Replacement
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